How to Replace an Audi smart key Replacement G28 Engine Speed Sensor

Charles the Humble Technician shows how to replace the G28 Engine Speed Sensor. The sensor is situated on the edge of the transmission, above the flywheel ring gear. It transmits a signal the ECU via an uncolored wire (T55/49) and then to the tachometer in the instrument cluster.

1. Engine Speed Sensor

The sensor is located at the edge of the transmission just above the flywheel ring gear the G28 Engine Speed Sensor sends a signal to ECU pin T55/49 through a grey wire. The ECU then utilizes this information to regulate fuel, timig and boost. It also sends signals to the G5 tachometer inside the instrument cluster.

The sensor is used to connect with the G40 Camshaft position Sensor. The ecu must know when the crankshaft is TDC and the location of the camshaft so it can trigger spark and Audi key fob injectors accordingly.

If this sensor fails, the ECU will show an error Audi Q7 Replacement Key code P00160 which indicates that the Crank Shaft and Intake Camshaft are out of sync and could indicate chain stretch or a jumped link on the upper timing chain. The code won't show without the additional information provided by other sensors (G4 or G40).

It is a little tricky to test because there are several pins on the connector, and each has its own functions. The best way to do it is by measuring the resistance between the ECU and the sensor. When the sensor is operational, it should read about 1000 ohms. If you are having problems with this component, look for evidence of oil or coolant in the connector bay.

2. Injectors

Yesterday, as i was accelerating off the highway paytoll at full speed I noticed a significant reduction in power. It was as if the engine was running out of gas. Or my injectors weren't firing. I took out the spark plugs this morning and found that 3 were drenched in gasoline and the fourth was dry. I placed a tissue over each injector hole and when I turn the engine on without sparks, the 3 that have gazoline pop right out. The 4th one remains closed. I tried to test the ground connections of ECU pins 14,30 and 48/55. I got zero ohm. I'm assuming the issue is somewhere else.

I also tried to reset the PID but with no luck. The car can start when the G28 is unplugged and runs fine when it is connected, but still is experiencing intermittent misfires at higher RPM. The temperature sensor for the coolant (G62) shows the wrong temp value -49c, even if I unplug it. I also noticed that the oil gauge in the cockpit shows 2 bar while the actual pressure is zero.

I don't know what to do. I believe that I've all other possibilities out. I'm worried that i might have missed something. If anyone has suggestions, please share them! TIA!

3. Fuel Pump

The fuel pump of the g28 receives signals from the RPM sensor. The GM-style sender is identical to the G4 and they both work in the 80 100 200, UrS and RS2 cars which is why you can easily locate one at a wrecking yard or from a parts store. It is simple to test them to do - just put your DMM in resistance mode and take measurements between pins 1 (with the bump on the connector's side up) and 2 (2nd from the left on the black connector's side). They should be infinite ohms.

4. ECU

The ECU of our 20vt turbo (3B AAN ABY) engines requires to be aware of the speed and position of the crankshaft in order to make a decision about timing of the fuel injector, etc. To do this, it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these goes bad you will get codes on the diagnostic scanner that could cause engine shut down.

A malfunctioning G28 sensor can cause an inaccurate gearbox speed counter and a gearbox which shifts more quickly than normal, or an unfire when in gear. It is possible that your sensor is failing and requires to be replaced if you experience any of these signs. They're inexpensive and easy to locate particularly when they're a Bosch sensor like ours. Alternatively, GM's version of this part would be a good option.

5. Tachometer

A malfunctioning engine speed sensor could be a cause for numerous problems in your car. It is an important part of the transmission of your audi key fob replacement, as it transmits information to the ECU regarding how fast or slow the engine of the car is spinning. This sensor can cause the transmission to fail and other components of the car to be affected.

The G5 engine sensor is located at the edge of transmission, above the flywheel ring. It transmits signals via gray wire to ECU pin T55/49. The ECU utilizes this signal to regulate the amount of fuel and boost, and also timig. It also transmits it to the G5 Tachometer in instrument cluster. You can test the sensor for failure by examining the continuity between it and the tachometer. You can also check continuity between ECU pin T55/49 and the instrument cluster connection on pin T6a/1 (trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. There should be the resistance to be around 1000 ohms in these areas. This is a common component across the audi a3 key replacement 80 100 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU so good ones could be available in wrecking yards.